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ERC for Structured Organic Particulate Systems (C-SOPS)
Moving Toward Commercialization of Continuous Manufacturing Technology
Outcome/accomplishment:  At the Center for Structured Organic Particulate Systems (CSOPS), an NSF-funded Engineering Research Center (ERC) based at Rutgers University, researchers are partnering with the Center’s industry members to create “continuous manufacturing technology” for commercial use, optimize it for pharmaceutical companies, and expand the range of products that can be made with these systems.

Impact/benefits:  For CSOPS’ partners in the pharmaceutical industry, continuous manufacturing technology promises increased speed, efficiency, and standardization in the making of key drug products such as tablets and capsules.  Several member companies have expressed interest in putting the technology in place once it is developed.

Explanation/ background:  Based on earlier successes in developing and demonstrating the elements of this system, CSOPS was awarded a “translational research” award by the ERC Program to speed the commercialization of continuous manufacturing technology.  This three-year project, carried out with the help of member companies in the pharmaceutical sector, aims to create, optimize, and expand the range and reliability of products that can be made with these manufacturing systems.  Working with equipment manufacturers and other companies, CSOPS researchers will work to design and build turn-key equipment for the pharmaceutical industry.

Currently, three main routes are followed in manufacturing oral dosage pharmaceuticals: dry compression, dry granulation, and wet granulation.   The continuous manufacturing project will work across all of these approaches, while also taking into account the challenges of capsule filling and tablet coating.  Once these systems are created, CSOPS researchers can focus on optimizing them for new and different pharmaceutical products and, ultimately, applying this innovative technology even more widely.

To learn more about this topic visit: 

ERC for Structured Organic Particulate Systems (C-SOPS)
http://ercforsops.org

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A step-by-step illustration of the CSOPS continuous manufacturing process for pharmaceuticals.
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